DANIELI ENVIRONMENT

The client Danieli Environment is the division of Danieli specialized in the environmental protection offering proprietary technologies for water treatment, air pollution control, energy saving and more.The final user is ABS Acciaierie, a still mill plant located in the north of Italy. With the increasing cost of energythe client was looking for ways to improve the energy efficiency of the final user as well as reducing the impact on the environment of the plant. 

ORC waste heat recovery power plant

Client name:
DANIELI ENVIRONMENT

Plant Location:
POZZUOLI DEL FRIULI (UD), ITALY

Date of implementation:
2014

Plant size:
MAX 1.2 MWE

Application:
HEAT RECOVERY (STEEL MILL)

Model Used:
EPSD 110

Water or cooling agent:
COOLING WATER FROM COOLING TOWER

Generator voltage:
LV

Installation:
OUTDOOR

EXERGY‘s solution was the installation of the ORC system for waste heat recovery with EXERGY‘s Radial Outflow Turbine. The ORC technology is applied to the electric arc furnace (EAF) and, by exploiting the hot waste gas generated by the steel mill, it produces 1 MWe. The heat from the waste gas is extracted using an intermediate fluid which then vaporizes the organic fluid in the ORC abstorbing the energy, before passing the turbine. Here it expands, causing the turbine to spin and creates electricity at the generator. By installing EXERGY’s EPSd Radial Outflow Turbine, the client was able to recover the maximum amount of energy, thus increasing the electrical efficiency of the installation.
The ABS plant now produces electricity with zero extra emission saving 2.900 tons of CO2 and 1.499 tons of oil equivalent per year.

Location:

POZZUOLI DEL FRIULI (UD), ITALY

Scope of the resource:

Installation date:

2014

Geothermal steam / brine temperature:

Plant size:

MAX 1.2 MWE

Capacitor:

Total installed capacity:

MAX 1.2 MWE

Generator voltage:

LV

Application:

HEAT RECOVERY (STEEL MILL)

Installation type:

OUTDOOR

EXERGY‘s solution was the installation of the ORC system for waste heat recovery with EXERGY‘s Radial Outflow Turbine. The ORC technology is applied to the electric arc furnace (EAF) and, by exploiting the hot waste gas generated by the steel mill, it produces 1 MWe. The heat from the waste gas is extracted using an intermediate fluid which then vaporizes the organic fluid in the ORC abstorbing the energy, before passing the turbine. Here it expands, causing the turbine to spin and creates electricity at the generator. By installing EXERGY’s EPSd Radial Outflow Turbine, the client was able to recover the maximum amount of energy, thus increasing the electrical efficiency of the installation.
The ABS plant now produces electricity with zero extra emission saving 2.900 tons of CO2 and 1.499 tons of oil equivalent per year.

Video

Other case studies:Heat Recovery

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