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Heat Pumps for Industrial and District Heating Solutions
Heat pumps are a cost-effective solution for generating both heat and cooling by capturing thermal energy from a low-temperature source, upgrading it to useful heat at higher temperature. As a pioneer in ORC power systems, leveraging its deep knowledge in turbomachinery design, engineering and process integration, Exergy has designed the innovative X-heat industrial heat pump series which include both small and large heat pumps ideal for a wide range of industrial applications and district heat systems.
TRANSFORMING HEAT PRODUCTION WITH INDUSTRIAL HEAT PUMPS
Advantages of Industrial Heat Pumps
Industrial heat pumps are the ideal solution to the growing needs of decarbonizing heat generation in industrial processes and district heating networks. Instead of burning fossil fuels, industrial heat pumps use electricity to move thermal energy, delivering significantly more heat with the same amount of electricity compared to direct electrical heating. Industrial heat pumps contribute to lower operational costs and provide a sustainable and cost-effective energy supply.
Applications and Temperature Range of Exergy X-heat Heat Pump Series
Exergy X-heat industrial heat pump series is available from small- to large-scale applications in the temperature range from conventional (~50°C) to high temperature (>90°C until 150°C):
Exergy’s X-heat series can be ideally employed for heat generation in such industries:
Benefits of Industrial heat pumps for businesses:
1
Enhanced energy efficiency
Circular reuse of low-grade heat in industrial operations
High Coefficient of Performance (COP) values
2
Reduced fossil fuel dependency
Lower demand of fossil fuel for heat generation in industrial processes or district heating networks
3
Improved profitability
Lower operational costs leading to increased business efficiency
4
Enhanced sustainability
Significant reduction in CO2 emissions associated with fossil fuel heat generation
5
Resilient Heating Networks
Creation of efficient district heating systems
Looking for a tailored solution?
Explore our wide range of industrial heat pumps and find the perfect solution for your business.
How a heat pump works
At the core of a large heat pump is a highly efficient thermodynamic cycle. This process transfers heat from a low-temperature source (such as air, water, or geothermal energy) to a higher-temperature destination.
- Evaporation: the refrigerant fluid absorbs heat from the heat source, converting to a vapour.
- Compression: The refrigerant vapour is compressed, increasing its pressure and temperature.
- Condensation: At the condenser the refrigerant releases heat to the heat user
- Expansion: The expansion valve expands the refrigerant condensate, reducing its pressure and temperature and return to the evaporator to restart the cycle
Key features of Exergy’s Heat Pump series:
1
TAILOR MADE SYSTEM
Customized cycle selection, refrigerant choice, equipment design for optimal efficiency based on specific temperature requirements
2
HIGH EFFICIENCY
Efficiency in typical applications achieve COP in the range of 2 – 5
3
MODULAR AND COMPACT
Easy installation and low footprint
4
ENVIRONMENTALLY FRIENDLY
Use of refrigerants with Zero Ozone Depletion Potential and lowest global warming potential
Decarbonized heat generation
5
BROAD TEMPERATURE RANGE
Wide applications
Suitable for steam production
Very high heat lift (> 70 K) capabilities
6
FLEXIBILITY OF APPLICATION
Industrial heating/cooling
District heating networks
7
SIMPLE AND LOW MAINTENANCE
Exergy’s heat pump dual stage cycle configuration
Exergy X-heat industrial heat pump series offer single or dual-stage cycle configurations tailored to the available resource and sink characteristics, ensuring maximum Coefficient of Performance (COP). The dual-stage cycle with a flash tank economizer boosts COP by up to 20% compared to a single stage cycle operating in the same conditions.
With a reputation for delivering innovative ORC technology and extensive know how in thermodynamic cycle design, Exergy new X-heat heat pump series stands out for its quality, efficiency, and sustainability features. Our solutions are designed to meet the specific demands of modern industries, offering reliable performance across a broad range of heat pump applications.
Discover how our industrial heat pumps can help you achieve greater energy efficiency, reduce costs,
and minimize your environmental impact.